Burs and Bur Packs for Egg Carvers
My Bur Pack....
...includes the 8 burs most-often used to carve eggs, out of the
thousands of burs available. They are standard dental burs with 1/16
inch friction grip shanks which fit all air tools and are precision
engineered. As my first few years of carving passed by, I realized that
my students were using just these 8 basic burs, no matter what we
were working on. I began looking at the eggs I'd carved through the
years and was quite surprised that I could have carved every single one
of them with these burs. If you buy directly from a dental supply,
you're usually forced to buy at least 6, if not more, of each type of bur
that you order. So, this bur pack is very convenient and affordable. I'm
Click Image to enlarge
considering eventually adding other specialty burs that make certain jobs easier, but the priority at this moment
is to get this website up and running smoothly.
So, let's take a quick look at what burs are included as well as a bit more detail regarding what tasks they
might most commonly be put to use:
The only eight burs you really need.  $34.00 + Shipping. Pick shipping destination from those
below and then "Add to Cart" for your area.
US Customers
Order Here
Customers In
Canada and
Mexico
Customers Elsewhere
Around the World
(
Overseas)
Gary LeMaster  ◦  415 Terrace Road  ◦  Iowa City  ◦  IA  ◦  52245
Ph. (319) 338-2094
Fax (319) 339-9133
Email
eggzotica@mchsi.com
Website created by Gary LeMaster • All contents © 1996 - 2008 by Gary LeMaster and The Eggshell Sculptor


The stone burs come in a large variety of shapes such as balls and cylinders, but the
one illustrated here, bur #FL2, is my shape of choice. In dental catalogues they
come in packs of 10, 12 or 15 and are called "flame" burs in terms of their shape.
I, on the other hand, always refer to them  as "bullet-shaped" for obvious reasons.
Once you've gotten a relief carving or an emu egg very well shaped and partially
smoothed with the diamond football, you can employ the green stone as the
equivalent of "medium" sandpaper. It will leave tiny scratches in its wake, but since
nothing in Nature is truly smooth, you may well want to create those scratches on
purpose to lend a bit of texture to a leaf petal, for example.
#699 Carbide
#699
Carbide
#33 1/2 Inverted Cone
#33 1/2
Carbide
White Stone
White
Stone
#1 Carbide Ball
Green Stone
Green
Stone
Diamond Football
Diamond
Football
#701 Carbide
#701
Carbide
#1
Diamond
Ball
The #699 is officially called a "tapered crosscut fissure bur" which means it has
cutting flutes going its length, it is serrated and tapers to a small, flat end. What
that means to us is that it's the workhorse of our arsenal. You can use the #699 to
do almost everything you want to goose eggs and anything smaller. You can cut
filigree without first scoring your shell. When you want to pierce the shell, hold the
bur at a 45 degree angle because it's the rim of the tip that's sharp, not the flat end
itself. When cutting, keep the bur as perpendicular to the shell as possible. You'll
find yourself reaching for a #699 frequently, no matter what size of egg you're
working on. It is wonderful for smoothing edges, too.
This tiny bur is another of the workhorses in my little carving world. Although I
usually draw my designs directly to the shell, I did develop a method for those who
can't draw to get their patterns transferred to the shell by gluing them on. The #33
1/2 serves as the best way to mark your lines no matter how your pattern got onto
the shell. In dental catalogues it is called an "inverted cone" and comes in more
than one size, but the smallest one is the easiest bur to control, even when battling
the large pores on an ostrich egg. Besides being
the bur to use to mark your initial
pattern lines, it is also great for getting into tiny places. When I've finished a relief
carving I often go back and accentuate some of my lines. It's super for emu eggs as
well!
In my case, my art reflects the world as I'd like to see it... Balanced, smooth and
without conflict for the most part. So, I'm almost always on a mission to get every
portion of my carvings just as smooth as possible. If it weren't for the white stone, I
don't think it would be possible. Unlike carbide and diamond burs, the stones do
wear down more quickly. Especially mine, which get used so much. Thus, you can
reshape them by running them against sandpaper or a file. I did an article in
TES
which showed how to shape the stones into configurations that are extremely
valuable in certain areas during the smoothing process. The white stone is the final
bur I use to smooth my portraits on
hen eggs, too.
Both the round ball burs here have their own qualities. The #1
carbide ball is very aggressive and can be used to engrave lines
on the surface of  eggshells. Some people would rather do line
art on their eggs, like drawings, rather than getting into relief
carving. Well, the carbide round is great for that on thicker eggs.
And, it can be used for "stippling" which is usually a border or
background technique to add texture and interest. I did an entire
tree using stippling, so I wouldn't have to carve tiny leaves. Click
on the photo to the right to see what I mean.
The #1 diamond ball is far less aggressive than the carbide, so it serves well to do line
carving, or perhaps I should call it engraving, on smaller shells. For an example, see
my jigsaw eggs on the Rhea eggs page. Depending on what type of shell you are
using, both can do things like writing to personalize eggshell creations. You have to
practice a bit to get your line depth fairly uniform, but it isn't at all difficult. I like to
use a gold paint pen to go over the writing I've engraved into the shell. The final
piece always comes out looking so elegant and "special," as something personalized
should. The diamond ball is also a must for engraving glass, but they wear out fast! I
sometimes engrave the titles of my pieces on their glass domes.
Our #701, like the #699, is also a tapered crosscut fissure bur, but it is way thicker
and sturdier than its little brother the #699. The main thing I use this bur for is to
cut away areas of thick ostrich shells. If you just plunge a #699 into the shell, you'll
break it right off. Even with the #701, it's far better to make several passes over
your line, scoring deeper and deeper each time, until you are all the way through
the shell. I used to recommend the #702 which is even bigger and sturdier than the
#701, but most people find the #702 extremely difficult to handle and to control.
Even worse, the #702 is so large that it will not fit into many of the areas that you
have to remove. So, the #701 is what you really need for this task.
What can one say about the diamond football? I've arranged this list of burs in the
order of frequency that you will probably us them and for relief carving, the
diamond football is critical. Not only can it remove a lot of material quickly when
you are doing the roughing in of a relief carving, it can also smooth the rough
carving down to the point where other finishing burs can take over. During an
average relief carving of an ostrich egg, for example, you'll probably spend 80% of
your time using this bur. It is amazing in the amount of different shapes it can
create, too, depending on the angle at which you hold the bur. Even better, they
last for a long, long time.
Bur Packs
Stippled Tree